automatic screw locking machine used for 2x4 panel light screw tightening

Machine Description

Introducing our state-of-the-art Automatic Screw Locking Machine, engineered to revolutionize the assembly process of 2x4 panel lights. Designed for precision, speed, and reliability, this advanced equipment streamlines screw tightening tasks, ensuring consistent quality while dramatically reducing production time and labor costs.

Key Features & Benefits

1. High-Speed Precision: Equipped with intelligent torque control, the machine delivers accurate screw tightening for 2x4 panel lights, eliminating human error. Its programmable settings allow customization for varying screw sizes (M3-M5) and torque requirements (0.5-5 Nm), ensuring perfect fastening every time.

2. Automated Efficiency: Integrated with a servo-driven feeding system, it automatically picks, aligns, and drives screws at a rate of up to 30 screws per minute. This boosts productivity by 70% compared to manual methods, ideal for high-volume manufacturing.

3. Versatile Compatibility: Compatible with a wide range of 2x4 panel light frames (metal, plastic, or aluminum) and screw types (self-tapping, pan-head, or flat-head). Quick-change adapters enable seamless transitions between product batches.

4. User-Friendly Operation: Featuring an intuitive touchscreen interface, operators can easily monitor progress, adjust parameters, and troubleshoot. Error-detection sensors halt operations instantly if misalignment or jamming occurs, minimizing downtime.

5. Durable & Safe: Built with industrial-grade components and enclosed safety guards, the machine adheres to CE standards. Its compact design fits seamlessly into assembly lines while reducing workplace hazards.

Applications
Perfect for LED lighting manufacturers, electrical component suppliers, and automation-driven factories, this machine excels in securing screws for recessed 2x4 panel lights, edge-lit modules, and troffer fixtures. It’s equally suited for commercial, industrial, and residential lighting production lines.

Why Choose Us?
Backed by 24/7 technical support and a 1-year warranty, our machine guarantees ROI within 12 months through labor savings and defect reduction. Customizable options, including conveyor integration or multi-head configurations, are available to meet unique production needs.

Upgrade your assembly process with unmatched precision and automation—request a free demo today!

Machine Features

• Automatic feeding screw, automatic locking, avoid second pollution of hand touch on screw
• Screw loosing, miss locking sensor available to guarantee screw locking accuracy and efficiency
• Screw locking speed 1.5-2.0s/screw, locking speed is stable. Machine can keep long time working
• With high capability, easy to change program for different product
• Equipped with two Z-axis, two screw feeding device to get higher screw locking speed

Technical Parameters

Machine Details

Zhongshan GDS Automation Equipment Co., Ltd. is a leading manufacturer specializing in the research, production, and sales of high-precision automated glue dispensing and potting equipment. Established in Zhongshan Xiaolan, Guangdong Province—adjacent to the renowned "Light Capital" Guzhen. GDS has positioned itself as a key player in China's fluid control and automation industry.

Key Features and Strengths:

1. Technical Expertise:
   GDS boasts a team of experienced engineers with over a decade of expertise in fluid control technology, developing cutting-edge solutions, which ensure precise control over glue volume, speed, and flow. Its proprietary equipment includes multi-axis dispensing robots, automated AB glue potting machine, automatic screw locking machine, customized assembly line etc significantly enhancing production efficiency.

2. Advanced Manufacturing Capabilities:
   Equipped with state-of-the-art machinery (e.g., laser cutting machines, CNC milling tools), GDS ensures high precision and durability in its products. The company emphasizes customization, offering tailored solutions like multi-head dispensing systems and rotary workstations to meet diverse industrial needs, such as 2x2 LED panel light assembly line and waterproof driver automatic AB Glue potting line

3. Market Leadership:
   GDS dominates the LED lighting automation sector, providing specialized equipment like full-automatic panel light assembly lines, T8 glass tube dispensers, and waterproof driver potting lines. Its products are also widely adopted in automotive electronics, home appliances, and renewable energy industries. Notably, the company has expanded its global footprint, with significant exports to markets like India, Turkey, Rusia, Mexico etc.

4. Quality and Certification:
   Recognized as a "National High-Tech Enterprise" and listed in the "Zhongshan Mother Machine Bank," GDS adheres to stringent quality standards. Its equipment is designed to address industry challenges such as low production efficiency and high labor costs, aligning with trends toward miniaturization and cost-effective manufacturing

5. Customer-Centric Services:
   GDS prioritizes customer satisfaction through comprehensive pre-sale consultations, on-site installation, operator training, and 24/7 after-sales support. This commitment has solidified its reputation for reliability and innovation in automation solutions